Over the years, we have developed a highly effective quality control system that has consistently delivered outstanding results. This system, which has been appreciated by all our clients, sets us apart from other suppliers in Asia. It ensures that every product we manufacture meets the highest standards of quality and reliability, reinforcing our commitment to customer satisfaction.
Our comprehensive quality control system, underpinned by a robust coding and accountability framework, ensures that our bags meet the highest international standards. This commitment to quality has bolstered our reputation and fuelled our growth as a leading manufacturer.
We employ a meticulous step-by-step quality control process at every production stage, guaranteeing exceptional customer satisfaction. Our advanced coding system allows us to trace each bag back to individual stitchers and Checking Supervisors, ensuring transparency and accountability even long after production.
The results speak for themselves: our defect rates are significantly lower than international benchmarks, and customer complaints are minimal. This reinforces our confidence in our quality control measures. Our well-defined accountability structure enables us to achieve the precision and excellence that high-end international clients expect.
Product Manual
The step-by-step process for controlling the quality of our bags begins with the creation of a comprehensive product manual. This manual is prepared when developing a counter sample for a client and includes the following key elements:
- Detailed Description: A thorough overview of the bag, outlining its purpose and features.
- Measurements: Exact dimensions for various sizes to ensure consistency.
- List of Accessories: A complete inventory of any additional components included with the bag.
- Packing Details: Guidelines for how the bags should be packed for shipping to maintain quality during transit.
- Sketches: Visual representations of the bag, highlighting critical features and complicated parts that require special attention during production.
- Label Design: Specifications for the bag’s labels, including placement and design elements.
- Prints and Embroidery: Details on any prints or embroidery, including design specifications and placement to ensure accuracy.
Pattern
Patterns for all sizes are created in our sampling department when they are not provided by our clients. Most of our clients typically send their patterns via email, which allows us to quickly and accurately initiate the sampling process.
Once we receive the patterns, our team meticulously reviews them to ensure they meet the specifications outlined in the product manual. This collaboration with clients ensures that we produce bags that align perfectly with their vision and requirements. Each pattern is then used to create samples that undergo rigorous quality checks before moving into full production.
Fabric testing
We conduct stringent fabric testing for various parameters, including shrinkage, color fastness, and color matching, in accordance with customer requirements for each lot of fabric received. Our quality control team carefully evaluates these aspects to ensure compliance with specifications.
If any deviation exceeds the established tolerance levels, we seek prior approval from the client before proceeding. This proactive approach helps us maintain transparency and ensures that the final product meets the highest standards of quality and client expectations.
Accessories Quality checking
For each accessory, we have established detailed quality parameters that guide our evaluation process. Before any accessories are accepted into our inventory, they undergo thorough checks against these defined criteria. This ensures that only high-quality components are used in our bags, contributing to the overall integrity and performance of the final product. By adhering to these strict standards, we maintain consistency and meet our clients' expectations for quality.